Uburyo umunani bwo Kwishura Imashini Igice 1

2022-09-13

Gutandukana kwimashini ijyanye nibikoresho bya mashini birashobora kwandikwa kuri gahunda, ariko gutandukana birashobora kugaragara cyangwa kwiyongera mugihe cyakoreshejwe nyuma bitewe nibidukikije nkubushyuhe cyangwa umutwaro wubukanishi. Muri ibi bihe, SINUMERIK irashobora gutanga imirimo itandukanye yindishyi. Indishyi zo gutandukana ukoresheje ibipimo bivuye kuri kodegisi ifatika (urugero nko gushimisha) cyangwa ibyuma byiyongera (urugero: laser interferometero, nibindi) kugirango ubone ibisubizo byiza. Muri iki kibazo, tuzamenyekanisha ibikorwa rusange byindishyi za SINUMERIK. Gupima SINUMERIK ifatika inzinguzingo nka "CYCLE996 Motion Measurement" irashobora gutanga ubufasha bwuzuye kubakoresha amaherezo mugihe cyo gukurikirana no gufata neza ibikoresho byimashini.
Gusubiza inyuma indishyi



Ihererekanyabubasha rimwe na rimwe cyangwa ryatinze bibaho hagati yimigendere yimashini yimashini nibice byayo bigenda, nkimipira yumupira, kuko imiterere yubukanishi butagira icyuho izongera cyane kwambara kwimashini, kandi biragoye kubigeraho mubijyanye y'ikoranabuhanga. . Gukinisha imashini biganisha ku gutandukana hagati yinzira zigenda zamashoka / kuzenguruka hamwe nagaciro gapimwe ka sisitemu yo gupima itaziguye. Ibi bivuze ko icyerekezo kimaze guhinduka, axis izimuka cyane cyangwa yegeranye cyane, bitewe nubunini bwikinyuranyo. Imbonerahamwe hamwe na kodegisi zijyanye nayo nabyo bigira ingaruka: niba kodegisi iri imbere yimeza, igera kumwanya wateganijwe mbere bivuze ko imashini ikora urugendo ruto. Iyo imashini ikora, ukoresheje imikorere yindishyi zisubizwa kumurongo uhuye, gutandukana kwanditswe mbere guhita bikorwa mugihe cyo gusubira inyuma, ukarenga gutandukana kwanditswe mbere kumyanya nyayo.
Kurongora screw ikosa ryindishyi


Ihame ryo gupima mu buryo butaziguye muri sisitemu yo kugenzura CNC rishingiye ku gitekerezo kivuga ko ikibuga cy’umupira w’umupira kidahinduka mu buryo bukomeye, bityo rero, mu buryo bw'igitekerezo, umwanya nyirizina w'umurongo ugororotse urashobora gukomoka ku makuru yerekanwe ku mwanya wa gutwara moteri. Ariko, amakosa yo gukora mumipira yumupira arashobora gutera gutandukana muri sisitemu yo gupima (bizwi kandi nkamakosa ya screw screw). Iki kibazo kirashobora gukaza umurego mugutandukanya ibipimo (bitewe na sisitemu yo gupima yakoreshejwe) hamwe namakosa yo kwishyiriraho sisitemu yo gupima imashini (bizwi kandi ko ari amakosa yo gupima sisitemu). Kugirango hishyurwe ubwo bwoko bubiri bwamakosa, sisitemu yigenga yo gupima (gupima laser) irashobora gukoreshwa mugupima ikosa risanzwe ryibikoresho bya mashini ya CNC, hanyuma agaciro k’indishyi gasabwa kakazigama muri sisitemu ya CNC kugirango indishyi.
Indishyi zo guterana amagambo (indishyi zamakosa) hamwe nindishyi zingirakamaro



Indishyi ya Quadrant (izwi kandi kwizina rya Friction Indishyi) irakwiriye kuri ibyo byose byavuzwe haruguru kugirango tunonosore neza neza kontour mugihe utunganya uruziga. Impamvu niyi ikurikira: Muguhindura kwadrant, umurongo umwe ugenda kurwego rwo hejuru rwo kugaburira naho ubundi umurongo urahagaze. Kubwibyo, imyitwarire itandukanye yo guterana kwamashoka yombi irashobora kuganisha kumakosa. Indishyi zamakosa zirashobora kugabanya neza iri kosa no kwemeza ibisubizo byiza byo gutunganya. Ubucucike bwindishyi zishobora gushyirwaho ukurikije umuvuduko uterwa no kwihuta kuranga umurongo, ushobora kugenwa no kugereranywa nikizamini cyo kuzenguruka. Mugihe cyo kuzenguruka, gutandukana hagati yumwanya nyawo wumuzingi na radiyo yateguwe (cyane cyane mugihe cyo kugenda) byandikwa mubwinshi kandi bikerekanwa muburyo bwa HMI. Kuri verisiyo nshya ya software ya sisitemu, ibikorwa byindishyi zishyizwe hamwe zirashobora gukora indishyi zingirakamaro ukurikije imyitwarire yo guteranya igikoresho cyimashini kumuvuduko utandukanye, kugabanya ikosa nyirizina ryimikorere no kugera kumurongo wo kugenzura neza.
Indwara ya Sag na Inguni


Indishyi ya Sag irasabwa niba uburemere bwibice byimashini kugiti cye bituma ibice byimuka bigenda kandi bikanyeganyega, kuko bitera ibice byimashini bifitanye isano, harimo na sisitemu yo kuyobora, kugabanuka. Ingurane yamakosa ikoreshwa mugihe amashoka yimuka adahujwe nundi muburyo bwiza (urugero: vertical). Nkuko guhagarika imyanya ya zeru byiyongera, niko ikosa ryimyanya ryiyongera. Aya makosa yombi yatewe nuburemere bupfuye bwibikoresho byimashini, cyangwa uburemere bwigikoresho nakazi. Indangagaciro zindishyi zapimwe mugihe cyo gutangiza imirimo zirabaze kandi zibikwa muri SINUMERIK ukurikije umwanya uhuye muburyo bumwe, nkimbonerahamwe yindishyi. Iyo igikoresho cyimashini gikora, umwanya wa axis ijyanye na interpolated ukurikije agaciro kindishyi yibintu byabitswe. Kuri buri nzira ikomeza yimuka, hariho shingiro nindishyi. Ubushyuhe bwo kwishyurwa ubushyuhe bushobora gutera ibice byimashini kwaguka. Urwego rwo kwaguka rushingiye ku bushyuhe, ubushyuhe bwumuriro, nibindi bya buri gice cyimashini. Ubushyuhe butandukanye burashobora gutuma imyanya nyayo ya buri murongo ihinduka, ibyo bikaba bishobora guhindura ingaruka zukuri kubikorwa byakozwe. Izi mpinduka nyazo zishobora gusubirwamo nindishyi zubushyuhe. Ikosa ryimirongo kuri buri axe kubushyuhe butandukanye irashobora gusobanurwa. Kugirango duhore twishyura ubwiyongere bwubushyuhe neza, indangagaciro zindishyi zubushyuhe, umwanya uhagaze hamwe numurongo ugereranya ingero zigomba guhora wongeye kwimurwa uva muri PLC ujya kuri CNC kugenzura binyuze mumikorere. Impinduka zitunguranye zitunguranye zirahita zikurwaho na sisitemu yo kugenzura kugirango wirinde kurenza imashini no gukora imirimo yo gukurikirana.